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Question
A job production unit has four jobs P, Q, R, and S which can be manufactured on each of the four machines I, II, III, and IV. The processing cost of each job for each machine is given in the following table:
| Job | Machines (Processing cost in ₹) |
|||
| I | II | III | IV | |
| P | 31 | 25 | 33 | 29 |
| Q | 25 | 24 | 23 | 21 |
| R | 19 | 21 | 23 | 24 |
| S | 38 | 36 | 34 | 40 |
Find the optimal assignment to minimize the total processing cost.
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Solution
Step 1: Subtract smallest element of each row from every element of that row.
| Jobs | I | II | III | IV |
| P | 6 | 0 | 8 | 4 |
| Q | 4 | 3 | 2 | 0 |
| R | 0 | 2 | 4 | 5 |
| S | 4 | 2 | 0 | 6 |
Step 2: Since each column contains element 0, column minimization will give us the some matrix.
Step 3: Drawing minimum number of horizontal and vertical lines to cover all zeros.
| Jobs | I | II | III | IV | ||
| ← | P | 6 | 0 | 8 | 4 | → |
| ← | Q | 4 | 3 | 2 | 0 | → |
| ← | R | 0 | 2 | 4 | 5 | → |
| ← | S | 4 | 2 | 0 | 6 | → |
∵ No. of lines drawn (4) = order of the matrix (4), optimal solution has reached.
Step 4: Assignment
| Jobs | I | II | III | IV |
| P | 6 | 0 | 8 | 4 |
| Q | 4 | 3 | 2 | 0 |
| R | 0 | 2 | 4 | 5 |
| S | 4 | 2 | 0 | 6 |
Job Assignment:
| Job | Machine | Min.cost |
| P | II | 25 |
| Q | IV | 21 |
| R | I | 19 |
| S | III | 34 |
| Total Cost | ₹ 99 |
Minimum Processing Cost = ₹ 99.
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RELATED QUESTIONS
A job production unit has four jobs A, B, C, D which can be manufactured on each of the four machines P, Q, R and S. The processing cost of each job is given in the following table:
|
Jobs
|
Machines |
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|
P |
Q |
R |
S |
|
|
Processing Cost (Rs.)
|
||||
|
A |
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33 |
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|
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|
C |
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|
D |
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| Jobs | Machines (Processing Cost in ₹) |
|||
| P | Q | R | S | |
| A | 31 | 25 | 33 | 29 |
| B | 25 | 24 | 23 | 21 |
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| Job | Machines (Profit in ₹) | ||||
| A | B | C | D | E | |
| 1 | 30 | 37 | 40 | 28 | 40 |
| 2 | 40 | 24 | 27 | 21 | 36 |
| 3 | 40 | 32 | 33 | 30 | 35 |
| 4 | 25 | 38 | 40 | 36 | 36 |
| 5 | 29 | 62 | 41 | 34 | 39 |
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| I | II | III | IV | V | |
| A | 150 | 120 | 175 | 180 | 200 |
| B | 125 | 110 | 120 | 150 | 165 |
| C | 130 | 100 | 145 | 160 | 175 |
| D | 40 | 40 | 70 | 70 | 100 |
| E | 45 | 25 | 60 | 70 | 95 |
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| 1 | 2 | 3 | 4 | ||
| Subordinates | P | 8 | 26 | 17 | 11 |
| Q | 13 | 28 | 4 | 26 | |
| R | 38 | 19 | 18 | 15 | |
| S | 9 | 26 | 24 | 10 | |
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A car hire company has one car at each of five depots a, b, c, d and e. A customer in each of the fine towers A, B, C, D and E requires a car. The distance (in miles) between the depots (origins) and the towers(destinations) where the customers are given in the following distance matrix.
| a | b | c | d | e | |
| A | 160 | 130 | 175 | 190 | 200 |
| B | 135 | 120 | 130 | 160 | 175 |
| C | 140 | 110 | 155 | 170 | 185 |
| D | 50 | 50 | 80 | 80 | 110 |
| E | 55 | 35 | 70 | 80 | 105 |
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Five wagons are available at stations 1, 2, 3, 4 and 5. These are required at 5 stations I, II, III, IV and V. The mileage between various stations are given in the table below. How should the wagons be transported so as to minimize the mileage covered?
| I | II | III | IV | V | |
| 1 | 10 | 5 | 9 | 18 | 11 |
| 2 | 13 | 9 | 6 | 12 | 14 |
| 3 | 7 | 2 | 4 | 4 | 5 |
| 4 | 18 | 9 | 12 | 17 | 15 |
| 5 | 11 | 6 | 14 | 19 | 10 |
A job production unit has four jobs P, Q, R, S which can be manufactured on each of the four machines I, II, III and IV. The processing cost of each job for each machine is given in the following table :
| Job | Machines (Processing cost in ₹) |
|||
| I | II | III | IV | |
| P | 31 | 25 | 33 | 29 |
| Q | 25 | 24 | 23 | 21 |
| R | 19 | 21 | 23 | 24 |
| S | 38 | 36 | 34 | 40 |
Complete the following activity to find the optimal assignment to minimize the total processing cost.
Solution:
Step 1: Subtract the smallest element in each row from every element of it. New assignment matrix is obtained as follows :
| Job | Machines (Processing cost in ₹) |
|||
| I | II | III | IV | |
| P | 6 | 0 | 8 | 4 |
| Q | 4 | 3 | 2 | 0 |
| R | 0 | 2 | 4 | 5 |
| S | 4 | 2 | 0 | 6 |
Step 2: Subtract the smallest element in each column from every element of it. New assignment matrix is obtained as above, because each column in it contains one zero.
Step 3: Draw minimum number of vertical and horizontal lines to cover all zeros:
| Job | Machines (Processing cost in ₹) |
|||
| I | II | III | IV | |
| P | 6 | 0 | 8 | 4 |
| Q | 4 | 3 | 2 | 0 |
| R | 0 | 2 | 4 | 5 |
| S | 4 | 2 | 0 | 6 |
Step 4: From step 3, as the minimum number of straight lines required to cover all zeros in the assignment matrix equals the number of rows/columns. Optimal solution has reached.
Examine the rows one by one starting with the first row with exactly one zero is found. Mark the zero by enclosing it in (`square`), indicating assignment of the job. Cross all the zeros in the same column. This step is shown in the following table :
| Job | Machines (Processing cost in ₹) |
|||
| I | II | III | IV | |
| P | 6 | 0 | 8 | 4 |
| Q | 4 | 3 | 2 | 0 |
| R | 0 | 2 | 4 | 5 |
| S | 4 | 2 | 0 | 6 |
Step 5: It is observed that all the zeros are assigned and each row and each column contains exactly one assignment. Hence, the optimal (minimum) assignment schedule is :
| Job | Machine | Min.cost |
| P | II | `square` |
| Q | `square` | 21 |
| R | I | `square` |
| S | III | 34 |
Hence, total (minimum) processing cost = 25 + 21 + 19 + 34 = ₹`square`
