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Question
The following data show the values of sample means and the ranges for ten samples of size 4 each. Construct the control chart for mean and range chart and determine whether the process is in control.
| Sample Number | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |
| `bar"X"` | 29 | 26 | 37 | 34 | 14 | 45 | 39 | 20 | 34 | 23 |
| R | 39 | 10 | 39 | 17 | 12 | 20 | 05 | 21 | 23 | 15 |
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Solution
| Sample Number | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | Total |
| `bar"X"` | 29 | 26 | 37 | 34 | 14 | 45 | 39 | 20 | 34 | 23 | 301 |
| R | 39 | 10 | 39 | 17 | 12 | 20 | 05 | 21 | 23 | 15 | 201 |
Let us A2 = 0.729, D4 = 2.282 and D3 = 0
The control limits for `bar"X"` chart is
`\overset{==}{"X"} = (sumbar"X")/"No. of samples" = 301/10` = 30.1
`bar"R" = (sum"R")/"No. of samples" = 201/10` = 20.1
UCL = `\overset{==}{"X"} - "A"_2 bar"R"`
= 30.1 +(0.73)(20.1)
= 30.1 + 14.673 = 44.773
= 44.77
CL = `\overset{==}{"X"}` = 30.1
LCL = `\overset{==}{"X"} - "A"_2 bar"R"`
= 30.1 – (0.73) (20.1)
= 30.1 – 14.673 = 15.427
= 15.43
The control limits for Range chart is
UCL = `"D"_4 bar"R"`
= 2.28(20.1) = 45.828
= 45.83
CL = `bar"R"` = 20.1
LCL = `"D"_3 bar"R"` = 0(20.1) = 0
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| R | 7 | 7 | 4 | 9 | 8 | 7 | 12 | 4 | 11 | 5 |
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| 8:00 AM | 43 | 41 | 42 | 43 | 41 |
| 9:00 AM | 40 | 39 | 40 | 39 | 44 |
| 10:00 AM | 42 | 42 | 43 | 38 | 40 |
| 11:00 AM | 39 | 43 | 40 | 39 | 42 |
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From the following data, calculate the control limits for the mean and range chart.
| Sample No. | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |
| Sample Observations |
50 | 21 | 50 | 48 | 46 | 55 | 45 | 50 | 47 | 56 |
| 55 | 50 | 53 | 53 | 50 | 51 | 48 | 56 | 53 | 53 | |
| 52 | 53 | 48 | 50 | 44 | 56 | 53 | 54 | 549 | 55 | |
| 49 | 50 | 52 | 51 | 48 | 47 | 48 | 53 | 52 | 54 | |
| 54 | 46 | 47 | 53 | 47 | 51 | 51 | 47 | 54 | 52 |
The following data gives the average life(in hours) and range of 12 samples of 5lamps each. The data are
| Sample No | 1 | 2 | 3 | 4 | 5 | 6 |
| Sample Mean | 1080 | 1390 | 1460 | 1380 | 1230 | 1370 |
| Sample Range | 410 | 670 | 180 | 320 | 690 | 450 |
| Sample No | 7 | 8 | 9 | 10 | 11 | 12 |
| Sample Mean | 1310 | 1630 | 1580 | 1510 | 1270 | 1200 |
| Sample Range | 380 | 350 | 270 | 660 | 440 | 310 |
Construct control charts for mean and range. Comment on the control limits.
The following are the sample means and I ranges for 10 samples, each of size 5. Calculate; the control limits for the mean chart and range chart and state whether the process is in control or not.
| Sample Number | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |
| Mean | 5.10 | 4.98 | 5.02 | 4.96 | 4.96 | 5.04 | 4.94 | 4.92 | 4.92 | 4.98 |
| Range | 0.3 | 0.4 | 0.2 | 0.4 | 0.1 | 0.1 | 0.8 | 0.5 | 0.3 | 0.5 |
