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Question
The following are the sample means and I ranges for 10 samples, each of size 5. Calculate; the control limits for the mean chart and range chart and state whether the process is in control or not.
| Sample Number | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |
| Mean | 5.10 | 4.98 | 5.02 | 4.96 | 4.96 | 5.04 | 4.94 | 4.92 | 4.92 | 4.98 |
| Range | 0.3 | 0.4 | 0.2 | 0.4 | 0.1 | 0.1 | 0.8 | 0.5 | 0.3 | 0.5 |
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Solution
| Sample Number | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | Total |
| Mean | 5.10 | 4.98 | 5.02 | 4.96 | 4.96 | 5.04 | 4.94 | 4.92 | 4.92 | 4.98 | 49.82 |
| Range | 0.3 | 0.4 | 0.2 | 0.4 | 0.1 | 0.1 | 0.8 | 0.5 | 0.3 | 0.5 | 3.6 |
The control limits for `bar"X"` chart is
`\overset{==}{"X"} = (sumbar"X")/"Number of samples" = 49.82/10` = 4.982
`bar"R" = (sum"R")/"n" = 3.6/10` = 0.6
UCL = `\overset{==}{"X"} + "A"_2bar"R"`
= 4.982 + 0.577(0.36)
= 4.982 + 0.20772
= 5.18972
= 5.19
CL = `\overset{==}{"X"}` = 4.982
LCL = `\overset{==}{"X"} + "A"_2 bar"R"`
= 4.982 – 0.577(0.36)
= 4.982 – 0.20772
= 4.77428
= 4.774
The control limits for range chart is
UCL = `"D"_2bar"R"` = 2.115(3.6)
= 7.614
CL = `bar"R"` = 3.6
LCL = `"D"_3bar"R"`
= 0(0.36)
= 0
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RELATED QUESTIONS
Define Statistical Quality Control
Mention the types of causes for variation in a production process
Define a control chart
The following data show the values of sample mean `(bar"X")` and its range (R) for the samples of size five each. Calculate the values for control limits for mean, range chart and determine whether the process is in control.
| Sample Number | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |
| Mean | 11.2 | 11.8 | 10.8 | 11.6 | 11.0 | 9.6 | 10.4 | 9.6 | 10.6 | 10.0 |
| Range | 7 | 4 | 8 | 5 | 7 | 4 | 8 | 4 | 7 | 9 |
(conversion factors for n = 5, A2 = 0.58, D3 = 0 and D4 = 2.115)
The following data show the values of sample means and the ranges for ten samples of size 4 each. Construct the control chart for mean and range chart and determine whether the process is in control.
| Sample Number | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |
| `bar"X"` | 29 | 26 | 37 | 34 | 14 | 45 | 39 | 20 | 34 | 23 |
| R | 39 | 10 | 39 | 17 | 12 | 20 | 05 | 21 | 23 | 15 |
In a production process, eight samples of size 4 are collected and their means and ranges are given below. Construct mean chart and range chart with control limits.
| Samples number | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
| `bar"X"` | 12 | 13 | 11 | 12 | 14 | 13 | 16 | 15 |
| R | 2 | 5 | 4 | 2 | 3 | 2 | 4 | 3 |
Choose the correct alternative:
How many causes of variation will affect the quality of a product?
Choose the correct alternative:
A typical control charts consists of
Choose the correct alternative:
R is calculated using
Choose the correct alternative:
The LCL for R chart is given by
