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Question
From the following data, calculate the control limits for the mean and range chart.
| Sample No. | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |
| Sample Observations |
50 | 21 | 50 | 48 | 46 | 55 | 45 | 50 | 47 | 56 |
| 55 | 50 | 53 | 53 | 50 | 51 | 48 | 56 | 53 | 53 | |
| 52 | 53 | 48 | 50 | 44 | 56 | 53 | 54 | 549 | 55 | |
| 49 | 50 | 52 | 51 | 48 | 47 | 48 | 53 | 52 | 54 | |
| 54 | 46 | 47 | 53 | 47 | 51 | 51 | 47 | 54 | 52 |
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Solution
| Sample No. | Sample Observations |
`sum"X"` | `bar"X" = (sumx)/5` | `"R" = "x"_"max" - "x"_"min"` | ||||
| I | II | III | IV | V | ||||
| 1 | 50 | 55 | 52 | 49 | 54 | 260 | 52 | 55 – 49 = 6 |
| 2 | 51 | 50 | 53 | 50 | 46 | 250 | 50 | 53 – 46 = 7 |
| 3 | 50 | 53 | 48 | 52 | 47 | 250 | 50 | 53 – 47 = 6 |
| 4 | 48 | 53 | 50 | 51 | 53 | 255 | 51 | 53 – 48 = 5 |
| 5 | 46 | 50 | 44 | 48 | 47 | 235 | 47 | 50 – 44 = 6 |
| 6 | 55 | 51 | 56 | 47 | 51 | 260 | 52 | 56 – 47 = 9 |
| 7 | 45 | 48 | 53 | 48 | 51 | 245 | 49 | 53 – 50 = 8 |
| 8 | 50 | 56 | 54 | 53 | 47 | 270 | 54 | 57 – 50 = 7 |
| 9 | 47 | 53 | 49 | 52 | 54 | 255 | 51 | 54 – 47 = 7 |
| 10 | 56 | 53 | 55 | 54 | 52 | 270 | 54 | 56 – 52 = 4 |
| Total | `sum"X"` = 510 | `sum"R"` = 65 | ||||||
The control limits for `bar"X"` chart is
`\overset{==}{"X"} = (sumbar"X")/"Number od samples" = 510/10` = 51
`bar"R" = (sum"R")/"n" = 65/10` = 6.5
UCL = `\overset{==}{"X"} + "A"_2 bar"R"`
= 51 + 0.577(6.5)
= 51 + 3.7505
= 54.7505
= 54.75
CL = `\overset{==}{"X"}` = 51
UCL = `\overset{==}{"X"} - "A"_2 bar"R"`
= 51 – 0.577(6.5)
= 51 – 3.7505
= 47.2495
= 47.25
The control limits for Range chart is
UCL = `"D"_4bar"R"`
= 2.114(6.5)
= 13.741
CL = `bar"R"` = 6.5
LCL = `"D"_3bar"R"` = 0(6.5) = 0
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RELATED QUESTIONS
Define a control chart
Define the mean chart
Write the control limits for the mean chart
A machine is set to deliver packets of a given weight. Ten samples of size five each were recorded. Below are given relevant data:
| Sample number | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |
| `bar"X"` | 15 | 17 | 15 | 18 | 17 | 14 | 18 | 15 | 1 | 16 |
| R | 7 | 7 | 4 | 9 | 8 | 7 | 12 | 4 | 11 | 5 |
Calculate the control limits for mean chart and the range chart and then comment on the state of control, (conversion factors for n = 5, A2 = 0.58, D3 = 0 and D4 = 2.115)
Ten samples each of size five are drawn at regular intervals from a manufacturing process. The sample means `(bar"X")` and their ranges (R) are given below:
| Sample number | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 |
| `bar"X"` | 49 | 45 | 48 | 53 | 39 | 47 | 46 | 39 | 51 | 45 |
| R | 7 | 5 | 7 | 9 | 5 | 8 | 8 | 6 | 7 | 6 |
Calculate the control limits in respect of `bar"X"` chart. (Given A2 = 0.58, D3 = 0 and D4 = 2.115) Comment on the state of control
Construct `bar"X"` and R charts for the following data:
| Sample Number | Observations | ||
| 1 | 32 | 36 | 42 |
| 2 | 28 | 32 | 40 |
| 3 | 39 | 52 | 28 |
| 4 | 50 | 42 | 31 |
| 5 | 42 | 45 | 34 |
| 6 | 50 | 29 | 21 |
| 7 | 44 | 52 | 35 |
| 8 | 22 | 35 | 44 |
(Given for n = 3, A2 = 1.023, D3 = 0 and D4 = 2.574)
A quality control inspector has taken ten samples of size four packets each from a potato chips company. The contents of the sample are given below, Calculate the control limits for mean and range chart.
| Sample Number | Observations | |||
| 1 | 2 | 3 | 4 | |
| 1 | 12.5 | 12.3 | 12.6 | 12.7 |
| 2 | 12.8 | 12.4 | 12.4 | 12.8 |
| 3 | 12.1 | 12.6 | 12.5 | 12.4 |
| 4 | 12.2 | 12.6 | 12.5 | 12.3 |
| 5 | 12.4 | 12.5 | 12.5 | 12.5 |
| 6 | 12.3 | 12.4 | 12.6 | 12.6 |
| 7 | 12.6 | 12.7 | 12.5 | 12.8 |
| 8 | 12.4 | 12.3 | 12.6 | 12.5 |
| 9 | 12.6 | 12.5 | 12.3 | 12.6 |
| 10 | 12.1 | 12.7 | 12.5 | 12.8 |
(Given for n = 5, A2 = 0.58, D3 = 0 and D4 = 2.115)
In a production process, eight samples of size 4 are collected and their means and ranges are given below. Construct mean chart and range chart with control limits.
| Samples number | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
| `bar"X"` | 12 | 13 | 11 | 12 | 14 | 13 | 16 | 15 |
| R | 2 | 5 | 4 | 2 | 3 | 2 | 4 | 3 |
Choose the correct alternative:
The quantities that can be numerically measured can be plotted on a
Choose the correct alternative:
The LCL for R chart is given by
