- Gravitational separation separates heavy ore particles from lighter gangue using water, based on difference in density (e.g., Wilfley table, hydraulic method).
- Magnetic separation uses an electromagnet to separate magnetic and non‑magnetic components of an ore (e.g., cassiterite).
- The froth flotation method is used for sulphide ores, where ore particles float on the froth due to their hydrophobic nature, while the gangue sinks.
- Vegetable oils (pine oil and eucalyptus oil) and air bubbles help form a froth that carries sulphide ore particles to the surface.
- Leaching involves dissolving the ore in a chemical solution (e.g., bauxite in NaOH), leaving gangue undissolved for separation.
Definitions [6]
Definition: Minerals
The elements or compounds, which occur naturally in the earth’s crust, are known as minerals.
OR
Minerals are the naturally occuring compounds of metals which are generally mixed with other substances such as soil, mud, sand, silica (Si02) limestone, rocks, etc. These earthly impurities are called gangue or matrix.
Definition: Ores
At some places, minerals contain a very high percentage of a particular metal, and the metal can be profitably extracted from it. These minerals are called ores.
OR
Ores are those minerals from which metals are extracted commercially at a comparatively lower cost and with minimum effort.
Definition: Concentration of ores
The process of separating gangue from the ores is called concentration of ores.
Define the term : Ore
Ore: Those minerals from which a metal can be extracted profitably are called ores.
Define the term : Charge
Charge: The mixture of materials fed into a furnace to extract a metal is called charge.
Define the term : Mineral
Mineral: The naturally occurring compounds of metals which are generally mixed with earthy such as soil, sand, limestone and rocks are known as minerals.
Key Points
Key Points: Occurrence of Metals
- Metals occur in either the free or combined state, depending on their reactivity.
- Metals are grouped as low, medium, or highly reactive, and each group has a different extraction method.
- Ores have impurities called gangue, which are removed before extraction.
- Low-reactive metals are extracted by heating alone; medium-reactive metals require roasting or calcination, followed by reduction.
- Highly reactive metals (such as Na, Mg, and Al) are extracted by electrolysis.
- Metals are purified by electrolytic refining, where pure metal deposits at the cathode and impurities form anode mud.
Key Points: Concentration of Ores
Concepts [19]
- General Principles and Processes of Isolation of Elements
- Principles and Methods of Extraction - Concentration
- Occurrence of Metals
- Basic Principles of Metallurgy > Concentration of Ores
- Types of Separation or Concentration of an Ore
- Hydraulic Washing
- Magnetic Separation
- Froth Floatation Method
- Leaching
- Extraction of Crude Metal from Concentrated Ore
- Thermodynamic Principles of Metallurgy
- Application of Thermodynamic Principles of Metallurgy
- Electrochemical Principles of Metallurgy
- Oxidation Reduction
- Refining of Crude Metals
- Uses of Aluminium, Copper, Zinc and Iron
- General Principles and Processes of Isolation of Elements Numerical
- Basic Metallurgical Processes
- Purification and Uses of Metals
