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The Standard Mix of Product A2 is as Follows :

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Question

The standard mix of Product A2 is as follows :

Kgs. Material Price per Kg.(Rs.)
45 X 6 = 00
25 Y 4 = 50
30 Z 9 = 50

The standard loss in production is 10% of input. There is no scrap value. Actual Production for a month was 7,425 kgs. of A2. Actual Purchases and Usage of Material during the month were :

Kgs. Material Price per Kg.(Rs.)
4,200 X 6 = 00
1,700 Y 4 = 25
2,600 Z 9 = 75

Calculate:
(a) Material Cost Variance,
(b) Material Price Variance,
(c) Material Usage Variance,
(d) Material Mix Variance,
(e) Material Yield Variance.

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Solution

Expected Output (Kgs.) Input (Kgs.)
90 100
7,425 8,250
Material Standard Actual Standard Proportion of Actual input (Kgs.)
Qty. Rate (Rs.) Total (Rs.) Qty. Rate (Rs.) Total (Rs.)
X 3,713 6.oo 22,278 4,200 6.50 27,300 3,825
Y 2,063 4.60 9,284 1,700 4.25 7,225 2,125
Z 2,474 9.50 23,503 2,600 9.75 25,350 2,550
  8,250   55,065 8,500   59,875 8,500

(a) Material Cost Variance (MCV): (SQ x SR)-(AQ x AR)
Material - X = 22,278 - 27,300 = Rs. 5,022 (A)
Material - Y = 9,284 - 7,225 = Rs. 2,059 (F)
Material - Z = 23,503 - 25,350 = Rs. 1,847 (A)
Rs. 4,810 (A)

(b) Material Price Variance (MPV) : (SR - AR) x AQ
Material-X = (6.00 - 6.50) x 4,200 = Rs. 2,100 (A)
Material-Y = (4.50 - 4.25) x 1,700 = Rs. 425 (F)
Material-Z = (9.50 - 9.75) x 2,600 = Rs. 650 {A}
Rs. 2,325 (A)

(c) Material Usage Variance (MUV) : (SQ - AQ) x SR
Matetial-X =(3,713 - 4,200) x 6.00 = Rs. 2,922 (A)
Material-Y =(2,063 - 1,700) x 4.50 = Rs. 1,634 (F)
Material-Z =(2,474 - 2,600) x 9.50 = Rs. 1,197 (A)
Rs. 2,485 (A)

(d) Material Mix Variance (MMV) : SR x Difference in Mix
Material-X = 6.00 x (3,825 - 4,200) = Rs. 2,250 (A)
Material-Y = 4.50 x (2,125 - 1,700) = Rs. 1,912.50 (F)
Material-Z = 9.50 x (2,550 - 2,600) = Rs. 475 (A)
Rs. 812.50 (A)

(e) Material Yield Variance (MYV): Std. Yield Rate (x) Difference in Yield
7.42 x 225 = Rs. 1,670 (A)
Std. Yield Rate = `"Std. Cost"/"Actual Output"`
`=(55,065)/(7,425)= 7.42`

Difference in Yield: 
Actual Input = 8,500 Kg
(-) Loss (10%) = 850 Kg
Expected Output 7,650 Kg
(-) ActuaI Output 7,425 Kg
225 Kg

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Basic Concepts of Material Variance
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