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Question
A publisher produces 5 books on Mathematics. The books have to go through composing, printing and binding done by 3 machines A, B, C. The time schedule for the entire task in proper unit is as follows :
| Book | I | II | III | IV | V |
| Machine A | 4 | 9 | 8 | 6 | 5 |
| Machine B | 5 | 6 | 2 | 3 | 4 |
| Machine C | 8 | 10 | 6 | 7 | 11 |
Determine the optimum time required to finish the entire task. Also, find idle time for machines A, B, C.
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Solution
Here min A = 4, max B = 6, min C = 6
Since min C ≥ max B is satisfied, the problem can be converted into a two machine problem.
Let G and H be two fictitious machines such that G = A + B and H = B + C
Then the problem can be written as
| Books | Machines | |
| G = A + B | H = B + C | |
| I | 9 | 13 |
| II | 15 | 16 |
| II | 10 | 8 |
| IV | 9 | 10 |
| V | 9 | 15 |
Observe that Min (G, H) = 8, corresponds to Book III on machine H.
∴ Book III is placed last in sequence.
| III |
The problem now reduces to four jobs I, II, IV and V. Here, Min. (G, H) = 9, which corresponds to G. Therefore, either of the books I or IV or V is processed first of all and the remaining next to book I.
| I | IV | V | III |
OR
I → V → IV, IV → I → V, V → I → IV, IV → V → I, V → IV → I
Now, the remaining book II is processed next to book V. Thus, the optimal sequence of jobs is obtained as follows :
| I | IV | V | II | III |
OR
| I | V | IV | II | III |
OR
| IV | I | V | II | III |
OR
| V | I | IV | II | III |
OR
| IV | V | I | II | III |
OR
| V | IV | I | II | III |
Considering the first sequence of jobs, the minimum elapsed time can be computed as follows
| Job | Machine A |
Machine B |
Machine C |
Idle time for Machine C |
|||
| In | Out | In | Out | In | Out | ||
| I | 0 | 4 | 4 | 9 | 9 | 17 | 9 |
| II | 4 | 10 | 10 | 13 | 17 | 24 | 0 |
| II | 10 | 15 | 15 | 19 | 24 | 35 | 0 |
| IV | 15 | 24 | 24 | 30 | 35 | 45 | 0 |
| V | 24 | 32 | 32 | 34 | 45 | 51 | 0 |
| Total idle time for Machine C | 9 | ||||||
Total elapsed time = 51 hours
Idle time for machine A = 51 – 32 = 19 hours
Idle time for machine B = 51 – 20 = 31 hours
Idle time for machine C = 9 hours.
