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प्रश्न
A toy manufacturing company produces five types of toys. Each toy has to go through three machines A, B, C in the order ABC. The time required in hours for each process is given in the following table.
| Type | 1 | 2 | 3 | 4 | 5 |
| Machine A | 16 | 20 | 12 | 14 | 22 |
| Machine B | 10 | 12 | 4 | 6 | 8 |
| Machine C | 8 | 18 | 16 | 12 | 10 |
Solve the problem for minimizing the total elapsed time.
A toy manufacturing company produces five types of toys. Each toy has to go through three machines A, B, C in the order ABC. The time required in hours for each process is given in the following table.
| Type | 1 | 2 | 3 | 4 | 5 |
| Machine A | 16 | 20 | 12 | 14 | 22 |
| Machine B | 10 | 12 | 4 | 6 | 8 |
| Machine C | 8 | 18 | 16 | 12 | 10 |
Find the total elapsed time and also find idle time for machine B.
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उत्तर
| Type | 1 | 2 | 3 | 4 | 5 |
| Machine A | 16 | 20 | 12 | 14 | 22 |
| Machine B | 10 | 12 | 4 | 6 | 8 |
| Machine C | 8 | 18 | 16 | 12 | 10 |
Here min A = 12, max B = 12, min C = 8.
Since min A ≥ max B is satisfied, the problem can be converted into a two-machine problem.
Let G and H be two fictitious machines such that G = A + B and H = B + C
Then the problem can be written as
| Type | 1 | 2 | 3 | 4 | 5 |
| Machine G | 26 | 32 | 16 | 20 | 30 |
| Machine H | 18 | 30 | 20 | 18 | 18 |
Using the optimal sequence algorithm, any one is an optimal sequence that can be obtained.
| 3 | 2 | 5 | 4 | 1 | |
| or | 3 | 2 | 5 | 1 | 4 |
| or | 3 | 2 | 4 | 5 | 1 |
| or | 3 | 2 | 4 | 1 | 5 |
| or | 3 | 2 | 1 | 4 | 5 |
| or | 3 | 2 | 1 | 5 | 4 |
| Type | Machine A | Machine B | Machine C | |||
| In | Out | In | Out | In | Out | |
| 3 | 0 | 12 | 12 | 16 | 16 | 32 |
| 2 | 12 | 32 | 32 | 44 | 44 | 62 |
| 5 | 32 | 54 | 54 | 62 | 62 | 72 |
| 4 | 54 | 68 | 68 | 74 | 74 | 86 |
| 1 | 68 | 84 | 84 | 94 | 94 | 102 |
∴ Total elapsed time = 102 hrs.
Idle time for machine A = 102 – 84 = 18 hrs
Idle time for machine B = (102 – 94) + 54 = 62 hrs
Idle time for machine C = 16 + 12 + 2 + 8 = 38 hrs.
Notes
Students can refer to the provided solution According to their question.
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संबंधित प्रश्न
An insurance company receives three types of policy application bundles daily from its head office for data entry and tiling. The time (in minutes) required for each type for these two operations is given in the following table:
| Policy | 1 | 2 | 3 |
| Data Entry | 90 | 120 | 180 |
| Filing | 140 | 110 | 100 |
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There are five jobs, each of which must go through two machines in the order XY. Processing times (in hours) are given below. Determine the sequence for the jobs that will minimize the total elapsed time. Also find the total elapsed time and idle time for each machine.
| Job | A | B | C | D | E |
| Machine X | 10 | 2 | 18 | 6 | 20 |
| Machine Y | 4 | 12 | 14 | 16 | 8 |
If there are n jobs and m machines, then there will be_______ sequences of doing the jobs.
Choose the correct alternative :
In solving 2 machine and n jobs sequencing problem, the following assumption is wrong
Choose the correct alternative :
In a 3 machine and 5 jobs problem, the least of processing times on machine A, B and C are 5, 1 and 3 hours and the highest processing times are 9, 5 and 7 respectively, then it can be converted to a 2 machine problem if order of the machines is:
Fill in the blank :
The time for which a machine j does not have a job to process to the start of job is called _______.
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One machine - one job is not an assumption in solving sequencing problems.
State whether the following is True or False :
If there are two least processing times for machine A and machine B, priority is given for the processing time which has lowest time of the adjacent machine.
State whether the following is True or False :
In a sequencing problem, the processing times are dependent of order of processing the jobs on machines.
State whether the following is True or False :
In a sequencing problem, a machine can process more than one job at a time.
Solve the following problem :
A foreman wants to process 4 different jobs on three machines: a shaping machine, a drilling machine and a tapping machine, the sequence of operations being shaping-drilling-tapping. Decide the optimal sequence for the four jobs to minimize the total elapsed time. Also find the total elapsed time and the idle time for every machine.
| Job | Shaping (Minutes) | Drilling (Minutes) | Trapping (Minutes) |
| 1 | 13 | 3 | 18 |
| 2 | 18 | 8 | 4 |
| 3 | 8 | 6 | 13 |
| 4 | 23 | 6 | 8 |
Choose the correct alternative:
If there are 3 machines A, B and C, conditions for reducing a 3 machine problem to a 2 machine problem with respect to minimum processing time is ______
If there are n jobs and m machines, then there will be _______ sequence of doing jobs.
Choose the correct alternative:
In solving 2 machine and n jobs sequencing problem, the following assumption is wrong
In assignment problem each worker or machine is ______ capable of handling any job
______ time is the time when the machine is available but is waiting for a job to be processed
State whether the following statement is True or False:
In sequencing problem each job once started on any machine must be processed still its completion
State whether the following statement is True or False:
In sequencing problem each machine is of different type
Find the sequence that minimizes total elapsed time to complete the following jobs in the order XY. Find the total elasped time and idle times for each machine.
| Jobs | A | B | C | D | E |
| Machine X | 10 | 2 | 18 | 6 | 20 |
| Machine Y | 4 | 12 | 14 | 16 | 8 |
The processing times required for four jobs A, B, C and D on machine M1 are 5, 8, 10 and 7 hours and on machine M2 it requires 7, 4, 3 and 6 hours respectively. The jobs are processed in the order Ml, M2. The sequence that minimises total elapsed time is ______
A publisher produces 5 books on Mathematics. The books have to go through composing, printing and binding done by 3 machines A, B, C. The time schedule for the entire task in proper unit is as follows :
| Book | I | II | III | IV | V |
| Machine A | 4 | 9 | 8 | 6 | 5 |
| Machine B | 5 | 6 | 2 | 3 | 4 |
| Machine C | 8 | 10 | 6 | 7 | 11 |
Determine the optimum time required to finish the entire task. Also, find idle time for machines A, B, C.
