Definitions [15]
At some places, minerals contain a very high percentage of a particular metal, and the metal can be profitably extracted from it. These minerals are called ores.
OR
Ores are those minerals from which metals are extracted commercially at a comparatively lower cost and with minimum effort.
The elements or compounds, which occur naturally in the earth’s crust, are known as minerals.
OR
Minerals are the naturally occuring compounds of metals which are generally mixed with other substances such as soil, mud, sand, silica (Si02) limestone, rocks, etc. These earthly impurities are called gangue or matrix.
The minerals which contain high percentage of atom and from which a metal can be extracted conveniently and profitably are called ores, e.g. bauxite is an ore of aluminium.
The naturally occurring chemical substances in the earth’s crust, containing inorganic salts, solid silicons, matte, etc., obtainable by mining, are called minerals, e.g. bauxite and kaolinite.
The science and technology regarding the extraction of metals from ores and their purification for use is called metallurgy.
Define the term : Ore
Ore: Those minerals from which a metal can be extracted profitably are called ores.
Define the term : Charge
Charge: The mixture of materials fed into a furnace to extract a metal is called charge.
Define the term : Mineral
Mineral: The naturally occurring compounds of metals which are generally mixed with earthy such as soil, sand, limestone and rocks are known as minerals.
Define the term:
Slag
The product obtained by the combination of gangue with flux is called slag.
Define the term:
Flux
The substance added to get rid of gangue in the extraction of metal is called flux.
Define roasting.
Roasting is the process of heating concentrated ore to a high temperature in the presence of air. The process is usually carried out for sulphide ores.
Define the following term.
Gangue
The impurities (sand, silt, soil, gravel, etc.) present in the ore are called gangue.
Define calcination.
If an ore is a carbonate or a hydrated oxide, it is heated in the absence of air to a temperature that is high but insufficient to melt the ore. The process is known as calcination.
Define the Ore.
Minerals from which metals can be extracted profitably are known as ores.
If minerals contain a very high percentage of a particular metal and the metal can be profitably extracted from it. These minerals are called ores.
Define the following term.
Mineral
Most of the elements occur in nature as in combined state as minerals. The chemical composition of minerals is fixed.
Key Points
- Metals occur in either the free or combined state, depending on their reactivity.
- Metals are grouped as low, medium, or highly reactive, and each group has a different extraction method.
- Ores have impurities called gangue, which are removed before extraction.
- Low-reactive metals are extracted by heating alone; medium-reactive metals require roasting or calcination, followed by reduction.
- Highly reactive metals (such as Na, Mg, and Al) are extracted by electrolysis.
- Metals are purified by electrolytic refining, where pure metal deposits at the cathode and impurities form anode mud.
- Reactive metals occur in combined form (as oxides, sulphides, etc.), while unreactive metals like gold and silver occur in the free state.
- Minerals are natural metal compounds; those from which metals can be extracted economically are called ores, and impurities present in ores are called gangue.
- The complete process of extracting and purifying metals from ores is called metallurgy.
Types of Metallurgical Processes:
| Process | Description | Examples of Metals |
|---|---|---|
| Pyrometallurgical process | Extraction of metals at very high temperatures | Cu, Fe, Zn, Sn, Pb, Ni, Cr, Hg |
| Hydrometallurgical process | Extraction using aqueous solutions of metals | Ag, Au |
| Electrometallurgical process | Extraction from molten salts using electrolysis | Na, K, Li, Ca, Mg, Al |
| Temperature Range | Process / Reaction Type | Reactions |
|---|---|---|
| 500–800 K | Decomposition & Initial Reduction | CaCO₃ → CaO + CO₂ Fe₂O₃ → Fe₃O₄ → FeO |
| 900–1500 K | Reduction & Slag Formation | FeO + CO → Fe + CO₂ C + CO₂ → 2CO CaO + SiO₂ → CaSiO₃ (slag) |
| Burning of Coke | Combustion & Reduction | C + O₂ → CO₂ FeO + C → Fe + CO |
Concepts [22]
- General Principles and Processes of Isolation of Elements
- Occurrence of Metals
- Metallurgy
- Types of Separation or Concentration of an Ore
- Hydraulic Washing
- Magnetic Separation
- Froth Floatation Method
- Leaching
- Extraction of Crude Metal from Concentrated Ore
- Thermodynamic Principles of Metallurgy
- Application of Thermodynamic Principles of Metallurgy
- Electrochemical Principles of Metallurgy
- Refining of Crude Metals
- Metallurgy of Aluminium
- Basic Principles of Metallurgy > Extraction of Metals
- Refining of Aluminium
- Metallurgy of Copper
- Extraction of Copper
- Occurrence and Principle of Extraction of Zinc from Zinc Blende
- Metallurgy of Iron
- Extraction of Iron
- Uses of Aluminium, Copper, Zinc and Iron
